high quality 120 ton CNC Four Column Hydraulic Press For SMC Forming die
Hydraulic machines for SMC, EMC, GMT, LFTD and other thermoset, thermoplastic composites molding. Cars can be widely used in shipbuilding, construction and petrochemicals, building materials, energy, electrical appliances, telecommunications, rail, aerospace and other fields.
1. Multi-pump configuration:
The use of a conventional press is a large motor-driven oil pump, since the operation of the press complex composites, span speed, the maximum speed is 1000 times the lowest speed, and therefore, different operating periods of the pump is controlled by different, more energy, operation more stable. To import the press, for example, the same two 1000T press, press import noise 96dBA, current 150A, after the transformation of our company through the press noise 72dBA, current 5.5A when packing.
2. The main use of the world's leading pump axial piston pump 4V
4V axial piston pump having anti-pollution, high pressure, low noise, self-priming ability, when alternating load stability, can withstand the radial pressure, variable forms, long life and other advantages, quality products are hydraulic pump, replace imported products fully meet the performance standards.
3. The new chassis and cylinder arrangement:
New overall frame structure chassis developed using German technology, high-quality welding materials, just 1/8000 performance, and improve the accuracy of assembling two levels. Also it reduces the use of small mold damage to equipment caused by the large press table.
4. Low-speed stability
Conventional composites presses are used in order to achieve low and stable valve control system, the company's composites presses a pump control system, the minimum steady speed to achieve 0.1mm / s, theoretically no energy loss.
5. Oil-free track
Currently the world press composite rail with thin oil lubrication, we use oil-free guide, do not pollute the environment, but also to guide non-stick dust reduce wear.
6. No cooling system:
Currently the world press has a huge composite cooling equipment, our company produces composite press without cooling equipment, saving a lot of electricity and water, and cooling equipment to prevent damage.
7. Low noise configuration:
As a result of the low-noise motor pump, and use noise reduction measures to make our production of composite materials than conventional presses lower 6Dba.
8. Storage configuration:
In the press packing reclaimers, shop materials, when the oil pump pickup store energy, released at work, so that the total motor power can be reduced by 50%.
-Host Four-use, combination frame, the overall frame and other special high rigidity body structure.
-Calculation method for frame rigidity by 8000, and with the abrasive machine can greatly reduce the impact on the deformation of the workpiece.
-welded body mainly Wugang steel, machining using Coburg large gantry machining center.
-Cylinder integral forged blanks, bore rolling or finishing using honing process, the maximum pressure 120MPa.
-seals are PAKER, MERKEL products
-Hydraulic manifold body using high-quality integrated cartridge valve, valve body MILLTRONICS VM24 machining center; A pilot valve with Lixin, China and Germany, YUKEN, REXROTH and other products.
-ATOS solenoid valve with ball valve support
-Pump using REXROTH products, the use of hydraulic tube bending JUJEC, chamfered, TIG welding, pickling, phosphate formed.
High Precision Technology
-High static and dynamic accuracy
-Security and protection system using SUNX light curtain upper limit hydraulic locking system.
-Hydraulic control system consists of a pump control system, the minimum steady speed to achieve 0.1mm / s, theoretically no energy loss.
-Hydraulic system is equipped with two sets of inner mold core pulling control system, and the preset mold ejection control system: Multi-point increase ejection, blowing, and other functions.
-Allows fast down, pre-pressing, deflated, work, pressure, cylinder pressure, slow mold, rapid return, slow release, rapid ejection, ejection stay Rapid withdrawal and other actions: You can also put increased gas segment (divided into up to 6), the fill pressure regulator, multi-point temperature control, rapid pressurization and other functions
User-friendly control system
-Electrical control MITSUBISHI, OMRON, Siemens programmable controller, using EVIEWMT, MITSUBISHI, OMRON, Siemens industry touch-screen man-machine dialogue;
-BALLUFF displacement sensors, HYDAC pressure sensor transmitter, temperature control OMRON digital temperature controller.
-Security and protection system using SUNX light curtain upper limit hydraulic locking system, all parameters can be set different curves may authorize modify, print, save: Communication system and can be equipped with remote control, network control or centralized control.
|Hydraulic Maximum operating pressure||Mpa||25||25||25||25||25||25||25|
|Maximum opening ||mm||600||900||1120||1250||1250||1500||1800|
|The top of the piston stroke||mm||150||200||250||300||300||355||355|
|Opening Force ||KN||190||200||400||630||800||1000||1000|
|Table effective size||Left and right||mm||550||630||900||1260||1340||1400||1600|
|Front and back||mm||500||630||900||1200||1250||1400||1600|
|Work surface height from the ground||mm||760||800||550||700||700||500||500|
|Total motor power||KW||6.25||11.75||22.75||22.75||30.75||37.75||37.75|
|The whole machine weight||T||3||5||11||17||21||40||47|
|The size of the machine||Left and right||mm||2150||2350||2440||2760||3600||4300||4400|
|Front and back||mm||1150||1250||2500||2560||2500||3500||3700|
Trial order is acceptable. Sample is available.
Welcome to inquire, we will feedback within 24 hours.