Hydraulic Fiberglass Pultrusion Machine 15T FRP Extrusion Machine
![Hydraulic Fiberglass Pultrusion Machine 15t FRP Extrusion Machine]()
1.The FRP production line occupe 20-30M at length, 3 meter at width, about 60-100square meter
2,The main machine is steel structure, stainless steel panel, side panle is paint.
3,Traction gantry make ordered according to requestd length.
4,Hydraulic station: weused the latest technology: pump is multi-group pump source (to ensure stability in forward speed.) Hydraulic parts are made of stacked clip (easy maintenance), and the tension and clamping force can make stepless adjustment. Traction speed with precision throttle, to ensure the stability of traction speed, and stepless speed adjustment of the traction. Hydraulic station with switch, so as to control the hydraulic oil heating up and down, so as to ensure the normal operation of the hydraulic system
5,Using function: it have single and double manually operated gantry and double gantry automatic reciprocating running function. Automatic intermittent time can be automatically setted, and the actual production tension can be feedback.by sensor
6, Three-stage temperature control of thermal temperature control device, to achieve automatic control of heating temperature of the mold
![Hydraulic Fiberglass Pultrusion Machine 15t FRP Extrusion Machine]()
1. Basic Parameters?
this production line can produce 3.2m ultra-wide flat gel-coat sheet (special for Truck body)
BASIC PARAMETERS |
Operation staff | 3-5 People | speed of production | 2-5 m/min |
sheet width | maximum effective width 3200 mm | thickness of sheet | 0.2-4mm |
main dimension of equiment | 75m*5m*3.5, | power requirement | 280KVA |
power consumption | actual consumption is 150KVA/h |
certification | EU certification, certified model FRP3200 |
Number of certificate | No.M7, 1302, 8307, 002 |
2. FEP Extrusion machine ?
FRP Extrusion Machine:
Specialties of FRP hydraulic pultrusion line:
Designed for big section pultrusion profiles, strong traction force, stable operation;
With the two kinds of pultrusion modes: Debugging and succession, it is convenience to adjust the production process;
Excellent double hydrualic system with high anti interference ability;
Equiped with strong Cooler, easy to achieve 24 hours running;
The main electricity and hydraulic pressure components are adopt international famous brand with high sensitivity and low failure rate;
Speed: 0.1~1m/min, and it can achieve stepless frequency conversion;
The machine has the early-warning function of the trouble.
3. What's the production process?
Creel
Yarn guide shaft with tension
Resin bath
Molding
Winding process
Spraying sand process
Oven heating process
Pulling process
Package process
Hydraulic Fiberglass Pultrusion Machine 15T FRP Extrusion Machine The machine includes: |
Items | Description | Qty | Technical Data |
1 | Roving creels | 2pcs | a. Ivory paint, combined structure, easy accessibility b. Rolls capacity: 70-100 5 layers c. Dimension: 2000mm(L)x600mm(W)x2000mm(H) |
2 | resin bath | 1pc | a. Capacity: 50kg b. Bath dimension: 1030mm(L)x720mm(W)x190mm(H) c. Dimension: 1110mm(L)x810mm(W)x900mm(H) |
3 | Calibrating table | 1pc | a. Size of die table: 970mm(L)x910mm(W)x20mm(H) b. Length of die: 900mm c. Adjustable height of die table: 0-80mm d. Temperature control zones: 4 (max control power 20KW, heating plated customer made) e. Dimension: 3990mm(L)x1140mm(W)x1380mm(H) |
4 | Traction machine | 1pc | a. Clamping envelope: 8000mm(W)x300mm(H) b. Max traction force: 300KN c. Max clamping force of traction heads: 300KN d. Traction speed: 0.1m-1.0m/min e. Max traction to-and-fro journey: 500mm f. Clamping journey: 100mm g. Traction cylinder: HSG 160X500 h. Clamping cylinder: HSG 160X500 i. Oil pump power: 380V 50HZ 2x3KW j. Cooling water pump power: 220V/50HZ 2.2KW k. Dimension: 4960mm(L)x1140mm(W)x1750mm(H) |
5 | cutter | 1pc | a. Cutting range: 800mm(W)x240mm(H) b. Rotation speed of cutting blade: 1450rpm c. Cutting power: 3KW d. Diameter of cutting blade: 600mm/50mm (inner) e. Dust collection: vacuum cleaner 1.5KW f. Cutting tracing journey: 700mm g. Cutting mode: auto/manual h. Fix-length cutting mode: limit switch i. Dimension: 2700mm(L)x2100mm(W)x2200mm(H) |
6 | Creel for finished products | 1pc | a. Structure: square tube and roller combined b. Standard configuration: platform type c. Dimension: 6000mm(L)x550mm(W)x900mm(H) |
Control system | a. PLC: FX1N , Mitsubishi, Japan b. Temperature controller: N6000 YATAI, Shanghai c. Velocimetry encoder: HMN-8G10 Howard, Shanghai d. Speed digital display meter: FM8-RL0 Toky, Japan e. Electrical components: Huyu, Zhejiang |
Hydraulic system | a. Oil pump: Yongjing, Shanghai b. Variable piston pump 15C3RGE-10 c. Stacked hydraulic change valve, pressure regulating valve: NORTHMAN, Taiwan, SWH-G02 d. Precise speed regulating valve: DAKIN, Japan JFC-G02 e. Each traction head has separate hydraulic system f. Oil temperature alarm and filter blocking alarm function |
Machine characteristics
1, Chain clip flattening techniques developed by Dnuo Technology Company, domestically first, this is the only equipment that could satisfy the requirement of high-levelness of truck body sheets.
2, Temperature-control raw material mixing techniques, real-time control on temperature and dosage of raw material, control the quality from the origin of production.
3, Able to conduct on-line spontaneous re-coiling of sheet by certain quantities, convenient for storage and transportation.
4, Width of product could be made on demand.
5, Whole line applies Ethernet total line communication, high speed, good stability. System is strong-expandable, able to connect host computer to conduct management to production, able to conduct remote service. Brands of electric control system could choose: DELTA, AB, Siemens to satisfy needs of various customers.
6, Impregnation platform multi-line independent temperature control, temperature control is precise, able to better adapt change of ambient temperature, quick impregnation, speed of production could be improved effectively;
7, Pulse-free metering system, metering is precise, wide range on flow rate adjustment, able to add powder fillers.
8, Easy operation based on PLC intellectual control system. Operate by computers, the production task and equipment operating data is faster and intuitional. Only short-term training can make operators complete production independently..
9, Multi-point temperature control chamber, unique arithmetic on temperature control, speed of heating is fast and temperature control is precise, improving quality of product and reduces energy consumption of equipment, degree of sheet curing is high.
10, Special cross cutting machine, good synchronization performance make accurate cutting.
11, Particular parts adopt special purpose wire, durable in use.
12, Size and layout of machine can be made according to customer requirements
![Hydraulic Fiberglass Pultrusion Machine 15t FRP Extrusion Machine]()
Company |
We are professional manufacturer of FRP pultrusion production line. We are the first and best-selling company in China. JUNHAIRUN has occupied more than 60%-70% domestic market with obvious advantages. In oversea market, our machine has exported to the USA,Saudi Arabia, Jordan, India, Indonesia, Malaysia , Vietnam ,Azerbaijan etc. |
Delivery |
Packing according to customer requirement, ensure the machine is in good condition. |
Guarantee and After-sale Service
1. Guarantee for 1 year excluding wear and electrical parts. Extra fee is paid if out of date. Any damage to the machine caused by improper use will be charged.
2. The equipment is fully test before delivery
3. Free installation, training and commissioning on site to help the operators operate as soon as possible
4. We will provide wear and electrical parts at an agency price when you need replacement.
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory. Certainly if you need other special product, we will do our bestto help you, so we can build a long-term business relationship.
Q: Can I order the product with special size?
A: Of course you can, also we will produce the products according to your detail requests.
Q: Why we are your best choice?
A: We have direct factory and many years of export experience, and offer the best price withhigh quality product, timely delivery, also have good after-sales service, therefore with goodreputation on boards and with many clients have good long-term business relationship.
Q: How many years experience do you have in this industry ?
A: Our factory was established in 1999, thanks for 17 years old development, our design and production team became stronger and stronger.By now we have became the fist large scale enterprise on this field.